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Unitized Ignition, Anyone?

Learn all about this often-confused Pontiac ignition option
April, 2009
By Rocky Rotella
0304Pon Unitized 01 Z
Introduced late in the '71... 
   
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0304Pon Unitized 01 Z
Introduced late in the '71 model year, this optional breakerless ignition system was the forerunner to future full-electronic distributors. Not without its share of shortfalls, the Unitized distributor was a popular option until being replaced by the High Energy Ignition system in mid-1974. With limited availability, optional applications were limited to the '71-74 L75 455ci, '73-74 L78 400ci, and the '72 455 H.O. Unitized was not available on the Super Duty 455 for '73-74.
0304Pon Unitized 02 Z
Nearly every production Pontiac... 
   
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0304Pon Unitized 02 Z
Nearly every production Pontiac left the factory with 1 of these 3 distributors. The HEI (left) first appeared on a limited basis around February 1974 before it went into full production in May 1974. The traditional points-type (right) was what most Pontiacs were equipped with up to 1971 when the Unitized (center) became an option. Since Unitized was available on a limited basis, many cars built through May 1974 were equipped with points-type distributors. Note how much wider the HEI is when compared to either Unitized or points-type.
0304Pon Unitized 03 Z
The self-contained coil was... 
   
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0304Pon Unitized 03 Z
The self-contained coil was mounted atop the Unitized distributor and carried PN 1847953. Lacking proper ventilation, the epoxy-coated coil was prone to heat build-up being insulated by not only its covering but also by the spark plug wire loom.
0304Pon Unitized 04 Z
If coil temperature reached... 
   
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0304Pon Unitized 04 Z
If coil temperature reached a point high enough to melt the sheaths on the internal windings, potential contact could create a short within the coil. Replacement of the coil was not cheap either. According to the April 1983 Pontiac Master Parts Catalog, where a new HEI coil from GM had a list price of less than $35, the Unitized coil was over $200. With replacement parts costs so high, it quickly becomes apparent why so many Unitized distributors were replaced with points-type or HEI after component failure.
0304Pon Unitized 05 Z
The spark plug wire loom fits... 
   
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0304Pon Unitized 05 Z
The spark plug wire loom fits into the top of the cap and is held into place by the coil. All 8 wires originate from the central loom making replacement of a single wire impossible. The hollow center area allows rotor contact to the coil via the spring in the center. As a byproduct, the thick loom insulates the coil from proper heat dissipation leading to potential problems. Back in 1983, the Unitized distributor spark plug wire harness had a list price of over $100 at a time when replacement points-type or HEI plug wires could be purchased from a local parts store for under $20.
0304Pon Unitized 06 Z
Once removed from the cap,... 
   
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0304Pon Unitized 06 Z
Once removed from the cap, how the wires plug into the cap becomes increasingly clear. Barely visible, wires are stamped with their corresponding cylinder number and are pre-cut for correct reach. No replacement looms were ever produced other than those from AC Delco adding to the reason why they were costly.
0304Pon Unitized 07 Z
The up-close view shows wire... 
   
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0304Pon Unitized 07 Z
The up-close view shows wire markings. Produced by the Packard division of AC Delco, these wires were suppressed to eliminate radio "buzz" and marked with their manufacture date. Narrowed down to the quarter of each year, these wires show a production date of "3Q-74" or third quarter 1974. Since our distributor is an original '72 455 H.O. application with a 1112133 casting number, we know the original wires have been replaced at least once. Unitized plug wires were discontinued in the mid-'80s and NOS wires occasionally surface though demanding a premium.
0304Pon Unitized 08 Z
The cap is unlike any other... 
   
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0304Pon Unitized 08 Z
The cap is unlike any other commonly associated with General Motor's distributors. Two long mounting screws pass through the coil and cap to fasten the entire assembly to the housing. With the wire loom removed, how the top of the cap is molded to accept terminals from the plug wire harness is better viewed.
0304Pon Unitized 09 Z
Mounted in a traditional fashion,... 
   
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0304Pon Unitized 09 Z
Mounted in a traditional fashion, the rotor appears much like that of a typical points-type rotor but it does differ somewhat. With a cooperative parts counterman and some hunting, NOS Unitized rotors can still be located in dealer inventory. Not a part that frequently requires replacement, the rotor is relatively inexpensive and may still be on the parts shelves of longstanding Pontiac dealerships.
0304Pon Unitized 10 Z
The mechanical advance springs... 
   
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0304Pon Unitized 10 Z
The mechanical advance springs and weights and vacuum advance canister are all identical to those found in points-type distributors. When the Unitized was optioned over points in an application, static timing and advance specification were no different than that of the points-type distributor. Offering no measurable performance increase over points, salesmen often sold the Unitized distributor to performance enthusiasts stating it would. The only real increases were in plug life, wet weather starting, and maintenance-free design.
0304Pon Unitized 11 Z
An electronic control module... 
   
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0304Pon Unitized 11 Z
An electronic control module mounted on the side of the housing serves to regulate dwell. Often over-worked when coil resistance built, module failure was common without giving many warning signs to the driver. Carrying PN 1870953, the April 1983 Pontiac Master Parts catalog shows the module to list just under $100 at a time when an HEI module could be purchased around $30.
0304Pon Unitized 12 Z
Mounted below the advance... 
   
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0304Pon Unitized 12 Z
Mounted below the advance plate is the magnetic pick-up coil and reluctor wheel. The pointed edges of each align sending a signal to the electronic module to trigger proper coil firing time. An industry break through at the time, this design quickly replaced breaker points and any maintenance issues associated with wear. Operational characteristics very similar to that of the HEI make understanding functionality of the Unitized simple. Obtaining parts to keep the Unitized operating is the toughest part of running one.
0304Pon Unitized 13 Z
The orange and black wires... 
   
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0304Pon Unitized 13 Z
The orange and black wires shown transfer module signals to the coil. The male-spade plug accepts non-ballast resisted 12V source to power the coil.
0304Pon Unitized 14 Z
An exploded view taken from... 
   
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0304Pon Unitized 14 Z
An exploded view taken from the Pontiac Illustration catalog shows the complexity of the Unitized distributor. Many parts shown are specific to the Unitized further proving why, if you own one having spare distributors for parts is worthwhile.

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