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JBP's Engine Masters ContenderButler Performance makes its mark at the PHR Engine Masters From the April, 2009 issue of High Performance Pontiac Illustrators: Howard Johnson
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Ever since its introduction in late 2001, the Engine Masters competition featured in our sister publication, Popular Hot Rodding, has been one of the most talked about contests for fans of normally aspirated, pushrod V-8 engines. If you're not already familiar with what Engine Masters is, here is a brief overview: The idea is to get engine builders from all over North America, large and small, commercial and private, to show how they measure up against one another in standardized dyno testing. They design and build an engine that conforms to a specific set of rules regarding displacement, intakes, carbs, and heads. The idea is for engine builders to use their expertise and imaginations to science out combinations that make power and are feasible for readers to duplicate. "This series was developed for street-oriented combinations," said PHR tech editor, Scott Parkhurst. "The engines have to be built with off-the-shelf components and with the intentions of being installed in a '55 or newer chassis. This prohibits the use of custom-made parts--everything has to be commercially available with a part number so no one has an unfair advantage." Though one might think that the long and extensive aftermarket support for the various Ford and Chevy V-8 engines would have given builders of those engines an advantage, it has actually worked out to be a much more balanced matchup across the board. With the focus on street performance, the competition placed equal emphasis on torque and horsepower. That means that the engines with the most area "under the curve" would fare the best in this contest, so the inherent strength of the Pontiac V-8, its superior torque production, would have a chance to shine in the competition. Parkhurst said that another interesting footnote to the Engine Masters competition is that the series has attracted engine builders from various sources. "We're getting people from all different motorsports disciplines participating," he told us. "Where else are you going to have boat racers, oval trackers, and drag racers all competing in the same event?" In this round of the Engine Masters series, Pontiac was once again represented. For this story, we will be concentrating on the highest placing of the 3 Pontiac V-8s entered, a 467 stroker from Butler Performance. "What the Butlers did was enter an engine combination based on their basic crate motor and turn up the wick about 50 hp, Parkhurst said. "This might be an opportunity to evolve the engines they already offer." Indeed, the performance of the Butler 467 is impressive when one realizes that very little in the way of testing for the optimum combination was performed. Where some of the other competitors tried as many as 5 other camshafts in their engines, the Butlers were forced by the constraints of time to try only one camshaft, rocker ratio, intake, carb, and one set of headers. "We built this engine on a Wednesday, broke it in and tested it that Thursday afternoon and carried it to Comp Cams the following Monday for the regional competition, without making any changes, other than timing and jetting," David Butler recalled. "We didn't even change valve lash or spark plug gap. We built this engine just like all of our customers engines and competed with it just like we assembled it the first and only time." With the sixth place finish overall, the Pontiac hobbyist in general can be proud of how their Ponchos stack up against some of the best Chevys, Fords, and Mopars out there. Follow along as we watch Rodney and David tear down the 467 to see what went into its impressive performance and how well it held up.  An MSD Pro Billet #8563 distributor...  An MSD Pro Billet #8563 distributor provides ignition, along with an MSD 6AL amplifier, and MSD BLASTER 2 coil. Total timing is 36 degrees.  With the intake manifold and...  With the intake manifold and valley cover off, it is easy to see the hardware, like the 5/16-inch JBP pushrods and Comp Cams flat-tappet cam. Edelbrock heads are bolted to a production 400 Pontiac block, just like with JBP's crate engines.  Rather than use a beat-up...  Rather than use a beat-up original, JBP uses its own aluminum valley pan, which is reinforced with ribbing to aid sealing.  With the valve covers off,...  With the valve covers off, we get a good view of the Edelbrock heads and Comp Cams 1.65:1 aluminum roller rockers. A wooden carb spacer does a great job of isolating heat.  Small-chamber Edelbrock heads...  Small-chamber Edelbrock heads are enlarged to 80cc. Ferrea stainless 2.11 and 1.77 valves feature a 3-angle valve job. Compression ratio is 10.8:1.  JBP porting raises the airflow...  JBP porting raises the airflow to 315 cfm on the intake side and 235 on the exhaust. Measurements are taken at 28 inches of water.  At a glance, it looks like...  At a glance, it looks like these Edelbrocks have a Ram Air IV-style round exhaust port. A close examination reveals that they are the stock Edelbrock D-port. The pattern of carbon deposits is actually the outline of the header primary tubes. Even the smallish 1 3/4-inch tube size is quite a bit larger than the port itself.  The heads are off at this...  The heads are off at this point and 4.18-inch (over .060 400) CP pistons are clearly visible. ARP head studs provide superior clamping force over regular bolts, a necessity for an engine with this power level and just 4-head bolt holes per cylinder.  A B-O-P Engineering front...  A B-O-P Engineering front cover houses a trick belt drive and Pro/Race SFI-approved harmonic balancer. Even though this setup looks pretty exotic, it is an off-the-shelf unit.  The cam is coming out of the...  The cam is coming out of the block in this shot. With mechanical roller cams not allowed, most builders opted to go with solid-lifter cams, as JBP did. They chose a Comp Cams grind with "approximately" 260 degrees of duration at .050 and .600-inch lift.  This trick oil pan was built...  This trick oil pan was built by Jeff Johnston Billet Fabrication and features trap doors and a side kickout for windage control.  With the oil pan off and...  With the oil pan off and the block flipped over, we can see the 6.8-inch SCAT 4340 H-Beam forged rods, Eagle 4.25-inch stroke crank and Melling M54F 80-psi oil pump.  With an extra half-inch of...  With an extra half-inch of stroke, the 400 becomes a real torque monster. How does 625 ft-lb sound beneath your right foot? This engine could put a hearse in the 12s!  The Eagle crank is an all-new...  The Eagle crank is an all-new casting and is not refurbished. This version uses a 3-inch main diameter, making it a great upgrade for 389 and 400 Pontiacs. JBP inspects and indexes them.  Note the chamfers on the rod...  Note the chamfers on the rod journals.  CP pistons are mated to the...  CP pistons are mated to the 6.8-inch SCAT H-beam rods by way of Ferrea wristpins with double spiral locks. JBP normally uses Ross pistons for its crate motors, but they had these on hand, so they were used.  Rings are Total Seal Classic...  Rings are Total Seal Classic Race with the standard tension oil ring.  Trick JBP aluminum valvecovers...  Trick JBP aluminum valvecovers are a nice touch and will clear just about any valvetrain component available. Different logos are available. ABOUT ENGINE MASTERS What started out as PHR's annual engine publication has grown into an extremely popular engine competition series that has in turn, expanded the publication into a quarterly title, edited by Scott Parkhurst. "Engine Masters was the name of our engine publication, so when the competition was developed, we tied it in with the magazine by sharing the name," Parkhurst explained. "The popularity of the series fueled the expansion of the book enough to make it a quarterly." In addition, the Engine Masters Web site (www.enginemasters.com) is an excellent resource for enthusiasts looking for the latest information and rules, past competitions and an archive of buildup articles, dyno pulls, and photography. Why not put your Pontiac combination to the test? Anyone is free to apply to compete in the Engine Master challenge, it is not just for professional engine builders. Hobbyists and backyard builders are also welcome to compete as well. This is also as level a playing field as anyone could ever find, as no non-production OE or one-off aftermarket parts are allowed--everything has to be off-the-shelf and readily obtainable. "Several engine builders have made the most of the exposure they received from their participation in Engine Masters," Parkhurst added. "It's an opportunity for builders to make a career for themselves." --DK | DYNO CHART | | Dyno Pull Score 1101.6 points | | Score = (Avg.Torque 3,000-6,500 rpm) + (Avg. Horsepower 3,000-6,500 rpm) | | Averages are collected over 3 back-to-back dyno pulls to eliminate spikes and represent truer power figures. | | | | RPM | Torque | Horsepower | | 3000 | 536.1 | 306 | | 3100 | 534.0 | 315 | | 3200 | 534.8 | 326 | | 3300 | 537.1 | 337 | | 3400 | 542.9 | 351 | | 3500 | 547.2 | 365 | | 3600 | 554.9 | 380 | | 3700 | 564.3 | 398 | | 3800 | 571.7 | 414 | | 3900 | 581.7 | 432 | | 4000 | 592.5 | 451 | | 4100 | 603.4 | 471 | | 4200 | 609.8 | 488 | | 4300 | 615.7 | 504 | | 4400 | 619.8 | 519 | | 4500 | 623.9 | 535 | | 4600 | 624.5 | 547 | | 4700 | 621.5 | 556 | | 4800 | 619.3 | 566 | | 4900 | 616.2 | 575 | | 5000 | 613.4 | 584 | | 5100 | 610.6 | 593 | | 5200 | 607.0 | 601 | | 5300 | 602.4 | 608 | | 5400 | 598.2 | 615 | | 5500 | 591.9 | 620 | | 5600 | 586.3 | 625 | | 5700 | 583.6 | 633 | | 5800 | 578.1 | 638 | | 5900 | 570.4 | 641 | | 6000 | 562.5 | 643 | | 6100 | 554.7 | 644 | | 6200 | 546.4 | 645 | | 6300 | 536.1 | 643 | | 6400 | 526.7 | 642 | | 6500 | 511.2 | 633 | | 6600 | 504.3 | 634 | COMMENTS FROM THE BUILDER We have used this long rod combo for many years and made it readily available (with our initial partnership with Eagle) to the general customer at a very reasonable price with the production of the new cranks. We use these long rods for broad power and durability, especially when using cast cranks and factory blocks. This contest was a perfect fit to showcase what we build every day. Most of the pieces in this combo are parts that we stock in-house and use in our customers engines. We didn't use any coatings, exotic rotating assembly or valvetrain pieces, high compression that would live only through the dyno pulls, or do things that we wouldn't normally do for a good reliable pump gas, street/strip engine. Because of this, we had to spend very little time from specing the engine to final tuning. The one piece we did use on this engine that we might not normally use on an engine like this was the BOP belt drive. The nice thing about the belt drive is our ability to change cam timing right on the dyno in just a matter of minutes--very important because of the limited time we have to make changes. Otherwise we would use a traditional timing chain, timing cover, and water pump set up. | HPP ENGINE BUILDUP WORKSHEET | | Engine Displacement | 467 ci | | Horsepower | 659 hp @ 6,500 rpm best | | Torque | 625.3 ft-lb @ 4,500 rpm best | | Bore/Stroke | 4.181/4.250 | | Block/Crank combo | '70 400 block (.060 over) Eagle crank | | Bore/Stroke ratio | .98:1 | | Rod/Stroke ratio | 1.6:1 | | BOTTOM END | | Block | 400 Pontiac, 2-bolt main | | Year | '70 (but later model blocks work just as well in 2-bolt applications) | | Preparation | Baked, bead-blasted, and tumbled to get block back to raw cast-iron; magnafluxed to assure no cracks; sonic-tested cylinders to assure thickness; deburred and all bolt holes tapped; align-honed with main studs (2-bolt); deck measured front and rear, decked 90o, and cut to exactly 10.220; bored and honed with a torque plate; oil restrictors installed | | Deck Height | 10.220" | | Crank | Eagle 400-4.250 cast steel | | Preparation | Inspected, turned/polished, indexed | | Balancer | Pro/Race (SFI approved) | | Rods | SCAT 4340 H-Beam forged 6.800" | | Preparation | Inspected/checked big and small end for proper sizing | | Bearings | Federal Mogul 3/4 groove tri-metal race | | Pistons | CP pistons in this particular build but we stock (and normally use) Ross pistons for these combos. Our off-the-shelf Ross piston for this combo weighs approximately 426 grams and will handle up to 250 hp of nitrous with no problem. These CP pistons weigh 424.5 grams | | Preparation | Inspected, checked pin fit, deburred | | Piston to deck height | -0- | | Piston pins | Ferrea forged/tapered, 128 grams | | Method used to retain piston pins in pistons | Double spiral locks | | Rings | Total Seal Classic Race w/standard tension oil ring | | Preparation | Filed to fit | | Rod bolts | ARP 2000 (SCAT) | | Head studs | ARP | | OILING SYSTEM | | | Windage tray | None | | Crank scraper | None | | Oil pan | Billet Fabrication/JBP custom to work with BOP belt drive, side kick-out for windage and trap doors for oil control | | Oil pump | Melling M54F 80 psi | | Preparation | Blueprinted | | HEADS | | | Casting number | 60589 Edelbrock | | Chamber open/closed | Open | | Head mods | Ported and polished, 3-angle valve job, chambers enlarged to 80 cc | | Maximum flow at 28 inches of water | | Intake | Approx. 315 cfm | | Exhaust | Approx. 235 cfm | | Compression Ratio | 10.8:1 | | Valves | Ferrea 1-piece stainless | | Intake size | 2.11" | | Exhaust size | 1.77" | | Angles used in valve job | 45-degree intake and exhaust | | Mods | Grind and back-cut | | Retainers | Comp Cams chrome moly 10&176 | | Keepers | Same | | Valve guides, brand, type | Bronze | | Valve seals, brand, type | Pioneer Teflon | | Rocker shafts or studs | ARP rocker studs; shafts not allowed so we couldn't use our CNC wide ports | | Rocker arms | Comp Cams aluminum roller | | Rocker arm ratio | 1.65:1 | | Pushrods | JBP .116 wall thickness | | Diameter | 5/16" | | Length | 9.300" | | CAM | | Brand | Comp Cams custom grind | | Roller/Hyd./Solid | Solid flat tappet | | Duration at .050 | Approx. 260° | | Lift | Approx. .600" | | Centerline | Builder would not divulge | | Lobe separation angle | Builder would not divulge | | Installed position | Builder would not divulge | | Lifters | Crower | | Valve springs | Comp Cams | | Seat pressure | Approx. 140 lbs | | Open pressure | Builder would not divulge | | Timing chain | BOP engineering belt drive | | INDUCTION | | Carb | Book Racing modified Holley Dominator | | Size | Approx. 1,000 cfm | | JETS | | Primary | #82 | | Secondary | #82 | | Intake manifold | Edelbrock Victor 1050 #2956 | | Mods | Port-matched, plenum-ported, turtle installed for better fuel distribution and atomization | | IGNITION | | Distributor | MSD Pro Billet #8563 | | Amplifier | MSD 6AL | | Coil | MSD BLASTER 2 | | Wires | MSD | | Total Timing | 36° | | Mechanical advance | Mechanical 18° | | EXHAUST | | Headers | Hedman | | Primary tube diameter | 1 3/4" | | Collector size | 3" | | GASKETS | | Brand | JBP exclusive head gaskets, SCE intake and exhaust, BOP engineering Viton rear main seal |  Butler Performance's 467 Pontiac...  Butler Performance's 467 Pontiac stroker motor battled it out with big-block Fords, Chevys, and Mopars in addition to traditional Buick, Olds, and Cadillac V-8s. Based on their popular 467 crate motor, the engine put out 659 hp and 625 ft-lb of torque on 92-octane pump gas. According to David Butler, "There is potential for more but headers, cam, and carb tune up are all geared for average power and torque.  David (right) and Rodney (left)...  David (right) and Rodney (left) Butler begin the teardown of their 467 pump-gas street engine, which is based on a 400 block with 3-inch mains.  A ported Edelbrock Victor...  A ported Edelbrock Victor intake mounts a Book-modified Holley Dominator. Total cfm is approximately 1,000.  A Butler-modified Brodix turtle...  A Butler-modified Brodix turtle straightens out flow. It is bolted firmly in place to prevent any movement.
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Jim Butler Performance, Inc.
2336 Hwy. 43 South, Dept. HPP
Leoma, TN 38468
(866) 762 -7527 (toll free order line)
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