Wild engines, with aluminum everything, mega cubic inches, huge superchargers, three stages of nitrous, and untold horsepower are fascinating, but back in the real world, most of us live with much more modest combos. Stock or near-stock engines have to work well on the street, and that means starting in a variety of weather, not overheating, idling at a reasonable rpm, and working with power accessories.

Speaking of power, more is always better, right? The vintage muscle cars have a lot of power in stock form, but what if your prized Pontiac could run like a Pure Stock Drags racer? You might be surprised to find that tuning for the dragstrip works very well on the street, too. It's all about getting the engine to move as much air as possible, and burn fuel efficiently.

Nearly nobody else we know has the depth of experience or consistent results as Dan Jensen, life-long Pontiac guy, founder of the Pure Stock Drags, and full-time restorer and engine builder. We spent some quality time with him to discuss one of his favorite topics – Pontiacs, and how to make them really run.


1. Breather

Here's a clever trick that costs less than $5 and gives you free horsepower. Take a length of simple vacuum hose or rubber fuel line, wrap it in a circle equal to the diameter of the air filter, and hold it with a double-male fitting. Put it on top of or under the filter element. This raises the lid of the breather, opening up a lot of new area for the engine to breathe through. Raising the lid just 1/4 inch is all you need, and it looks stock, too. This makes a big difference in your engine's ability to flow air, especially if it has a single-snorkel breather.

Breathers may also conceal a big, but almost always overlooked, power robber. Late '60s-and-up Pontiacs had a vacuum-operated system that drew intake air from around the exhaust manifold—the first part to heat up once the engine starts—at cold start, to speed warm-up and prevent carburetor icing during very cold weather. A pre-heater flap built into the breather's snorkel closes off the snorkel opening and instead pulls in air from around the exhaust manifold. Once the engine warms up, a temperature sensor inside the breather sends vacuum to a canister on the snorkel, and the diverter opens the snorkel—if the system is working right. If not, your engine is breathing very hot air, and a lot less than it needs.

On the topic of air filters, Dan says the dyno results are clear. "We saw no difference between a reusable air filter and a clean, stock paper filter."

Dan's tip: Raising the [breather] lid [as explained] can be good for anywhere from 6 to 10 horsepower on Pontiac V-8 engines.

2. Quadrajet Carburetor

Tuning the Quadrajet is not as tricky as you might think. Dan explains: "I start with the primary jets and metering rods and look at the difference between them. For example, if the jet is a 70 and the metering rod is a 40, the difference is 30. That's a general baseline. From there, it's a matter of experimenting, moving two numbers at a time until you find which combination provides the highest manifold vacuum measured at the intake manifold or the lowest e.t."

Dan's tip: Smog engines not only had lower compression, but also leaned-out fuel metering in the carb for emissions purposes. Both took a bite out of performance, some of which can be adjusted with a simple rejetting. When tuning your carburetor, start at a 30 numbers difference between the jet and the metering rod for high-compression engines, and 32 numbers difference for low compression.

3. Ignition Components

Dan suggests starting with a few basics like fresh plugs and plug wires. He uses ACDelco plugs and reproduction wire sets from Lectric Limited or M&H Electric. "We've never had an issue with them on any of our stock builds or dyno runs," he says. Increasing plug gap by no more than 0.005-inch [over recommended settings] may be worth a try, also, as it forces the coil to produce a bigger, higher-voltage spark.

A reliable module eliminates the frequent maintenance and sometimes-iffy performance of points and ensures top performance. "I'm a big fan of the Crane XR-i module with rev control built into it," Dan notes. "It takes the place of points and has an adjustable rev limiter built in. They're only around $70. Other manufacturers' modules have rev limiters, but the Crane is easiest to set, in my opinion."

Dan also uses and recommends Crane's matching PS20 coil. It's a black canister type, so it looks stock.

Dan's tip: Get your ignition system's basics up to speed with new plugs and wires, and use a Crane XR-i module for top performance and driveability. Use its rev limiter to prevent over-revving.

4. Ignition Timing

For ignition timing, Dan keeps it simple. "A lot of guys don't like this, but I'm a racer and I only worry about the total mechanical advance. The big 455 H.O.s and Super Dutys with stock compression can take anywhere from 36 to 42 degrees of total mechanical advance, and I try to get it in by 2,500 rpm. That's a lot quicker than the factory setup that brings in all the advance by 4,000-4,500 rpm. With that said, every engine is different and some experimentation is required to find the sweet spot.

"For a high-compression engine with a mild cam, I'd probably want a little more mechanical advance because they can't tolerate as much initial timing as a low-compression engine can. Most 400s [except Ram Air IVs] have 10 degrees of initial timing, but I like around 12 degrees initial timing as a rule of thumb. Pontiac engines seem to like that."

With initial timing set to 12 degrees, and mechanical advance bringing the total to between 36 to 42 degrees by 2,500 rpm, some additional tweaking will get you to your engine's optimum setting.

Dan's Tip: Starting with 12 degrees initial advance, use mechanical advance to bring the total between 36 and 42 degrees total, all in by 2,500 rpm. Try a few degrees plus or minus to see what your engine likes best.

5. Balancer

An important note of caution before you break out the timing light—old original harmonic balancers, which have timing marks, may be way off. "The rubber cracks—it's 35 to 50 years old or more—and that outer ring starts to wander. I've seen a lot of Pontiacs where that outer ring has come way out and it's getting into the pulleys, or way back to where it's digging into the timing cover."

You can check it by pulling the spark plug from the No. 1 cylinder (driver-side front) and inserting a small probe to feelthe piston as it rises to top dead center. When the piston is at the top of its travel, the timing pointer should be at 0. If it's anywhere else, you need a new balancer.

Dan's Tip: Ignition timing is critical. Confirming the accuracy of the timing marks on the harmonic balancer is a must for top performance. Top Dead Center (TDC) indicated on the balancer must match actual TDC of the piston.

6. Cam/Valvetrain

Just about every engine these days has had at least one rebuild, and the machining involved can change valvetrain geometry. An undesired effect of milling the block and heads is that the correct pushrod length has now become too long, causing the lifter plunger to bottom out (left) when torqued to factory spec and using stock rocker studs.

Dan says: "Pontiacs use a shouldered rocker stud. The factory setup is to tighten the rocker until it hits that shoulder, then torque the nut to 20 ft-lb. But once you start cutting the heads and deck, doing that can jam that pushrod down into the lifter until it almost bottoms out. You don't want to do that."

The remedy is simple. "I like using ARP studs, and swapping out the stock rocker nuts for polylocks, or crimp nuts that Chevys and AMCs use. They grip the threads so they stay where you set them and don't back off. I tighten the nut down to zero lash—where all the slop is taken up—then go another half turn." That gets ideal adjustment on every valve, without relying on lifters to create the proper slack.

Dan recommends the customary three-angle valve job, and also finds that going to extremes with polished and neck-down valves are not worth the cost in a street engine.

Dan's Tip: There's little, if any, room for larger valves on heads with 2.11/1.77-inch valves from the factory. On '73-'74 non-Super Duty heads, there's room to replace the factory 1.66-inch exhaust valve with a 1.77 if you need better top-end breathing, but don't expect huge gains, and understand that this mod is not legal for the Pure Stock Drags.

7. Exhaust Manifolds and Systems

If you're going concours-correct, you have to run what the factory gave you, and some exhaust manifolds are better than others. But don't sweat it. Dan has proven on the dyno that there isn't that much difference in power between the high-flow manifolds and the really lousy emissions logs.

"I ran a '69 Firebird Ram Air III—a D-port engine that came with long-branch manifolds—on the dyno. I wanted to start with '69 standard logs, but I didn't have any. All I had was '75-and-up emission logs, which are even worse. I ran those first, then switched to the nice long-branch manifolds. The difference—9 horsepower. That's it. [Pontiac engine engineer] Mac MacKellar told me that he came up with that same 9 horsepower in his dyno tests of the day."

Like cam specs, moderation works well on exhaust-pipe diameter. Dan says: "On a 350, 2.25-inch is more than enough. On 400 and up, 2.5-inch works. On 455s, you could go with a 3-inch, but I think that is overkill unless the engine is really modified."

Dan's Tip: An H-pipe or X-style pipe quiet the noise and add a better tone, but as far as power gains, the dyno tests he's been involved in show mixed results. H-pipes and X-style pipes are thought to boost mid-range torque, but Dan can't point to his own dyno tests to confirm it.

8. Oil

Based on recent, exhaustive research, Dan has changed the motor oils he uses. "I use Brad Penn 30W break-in oil just to break in the cam on the test stand or on the dyno; I run it for 20 or 30 minutes. Then I dump it and run Valvoline Racing 10W30 after that. It's highly rated and has over 100,000-psi wear protection compared to around 64,000 or so for many of the other oils. It has some zinc in it—not as much as some others—but it has other additives that give it great wear protection."

Dan's Tip: Brad Penn 30W break-in oil works great for protecting the engines at startup, and Valvoline VR1 Racing Oil has superb psi wear protection.

Conclusion

So are you ready to spin that key, lay down some black marks, and let that Pontiac roar? There's no reason to put up with lackluster performance. Dan revealed his roadmap to real romp, step-by-step, with lots of specifics. There's no complex tricks or budget-busting hardware to buy, just some solid, dyno-proven basics and a bit of knowledge learned from experience to put your Pontiac out front.

SOURCE
Pure Stock Drags
http://www.purestockdrags.com
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