The Kit
Also affordable is BRP's service that modifies your existing First-Gen subframe to bolt in the LS1 engine, while increasing handling and steering prowess. One of the inherent problems of swapping an LS-series engine into an early Bird is the fact that the rear-steer setup interferes with the oil pan. BRP strips and restores your existing subframe and upgrades it with a power '98-'02 F-body rack and pinion steering system, revised front sway bar mounting, and custom engine mounts to properly place the LS engine and six-speed in the First-Gen engine bay.

With the subframe bolted back...

With the subframe bolted back onto the Firebird's body, the LS1/six-speed combo is ready to be installed.

BRP's custom mounts provide...

BRP's custom mounts provide ample room for engine accessories like the alternator and headers. Note that these are not solid mounts, they have rubber isolators (the cracked paint is covering the rubber) to ensure there will be little transfer of drivetrain vibrations to the rest of the car. The mounts have a five-year, 50,000-mile warranty, as well.

There is ample clearance at...

There is ample clearance at the front crossmember and steering rack in relation to the crank pulley and oil pan.

The A/C compressor, which...

The A/C compressor, which would normally be reinstalled in this area when using the stock pulley system, is mounted low enough on the LS1 to hit the crossmember of the First-Gen Bird. To ensure that the stock front engine accessories can be retained, BRP moved the engine 1.5 inches forward on the mounts, as compared to what most other competitor's kits provide. (Aftermarket A/C compressors may require notching of the frame.)

Firewall clearance and access...

Firewall clearance and access to the bellhousing bolts is excellent, due to the engine's forward positioning and will even allow for coil relocation to the back of the engine, according to Phil Brewer of BRP.

The six-speed is mounted to...

The six-speed is mounted to its new crossmember. Some trimming of the casting tabs on the transmission may be required for proper fit on coupes. Our convertible required some mild floor mods, as well. Photo by Melvin Benzaquen.
Talk about an upgrade over...
Talk about an upgrade over 9-inch drums, SSBC's Force 10 Extreme 4-piston calipers, low-dust carbon fiber brake pads and massive 13-inch turbo slotted rotors will provide this Bird with some serious whoa power.
Options
Melvin also added some options to his subframe. Since BRP works closely with YearOne, we sourced the products from that company, but these and many other options are available through BRP directly. Global West's (GW) tubular upper control arms with Del-A-Lum bushings (Part No. GW249A) were selected because they are lighter than stock, are designed with more caster for better high-speed stability and have less bumpsteer. They are TIG welded and feature billet cross shafts. GW's tubular lower control arms (Part No. GW251L) contain the same build quality as the upper control arms and were made to work with the QA1 Pro Coil shock system (Part No. QA25) so their shock mount areas are reinforced to support the weight of the car. QA1's Pro Coil system allows for ride height adjustments via the threaded shock body and the shock itself features 12-way dampening adjustability. The coil springs have a 250/350-pound progressive rate. Considerably larger than stock, the Addco 1.125-inch stabilizer bar (Part No. AD599GLD) and the Energy Suspension urethane bushings will improve handling by reducing body roll in the corners.
This CNC-machined caliper...
This CNC-machined caliper bracket from Stainless Steel Brakes Corp (SSBC) makes it possible to bolt the company's disc brake caliper to the stock '69 drum brake spindles.
Charged with hauling it all to a stop is a Stainless Steel Brakes Corp (SSBC) kit (Part No. DK33), featuring Force 10 Extreme 4-piston calipers that apply pressure to the low-dust carbon fiber brake pads at both sides of the huge 13-inch Turbo slotted rotors for improved performance over a single piston caliper design. Also included are caliper brackets, an adjustable proportioning valve with gauge, DOT stainless steel flexible hoses, Timken bearings, master cylinder, power brake booster and all hardware.
The Cost
The BRP subframe kit ranges in price from $2,499 to $3,900, depending upon options when you supply the subframe, and BRP provides the parts and the labor to install them. Add $400 to the price if you want BRP to supply the subframe as well. Conversely, a custom subframe with suspension and brakes can cost $3,800 to $7,500. Using the existing subframe also ensures less possible headaches when mounting the core support and front sheetmetal.
Phil Brewer explains, "We engineer these kits to work very well and to be economical, easy to install and easy to maintain." He continued, "In fact, the only reason the First-Gen F-body and Second-Gen X-body kits cost $1,399 [DIY price] is because we have to include rack-and-pinion steering. Our other kits for all A- and G-bodies, and '75 and later X-bodies don't require rack-and-pinion steering, so they're priced under $500." Phil related that BRP has kits for '55-'88 GM cars and can create a kit for any car on a per-order basis.
Dirt Cheap
Of course, there is a lower-buck method to get the engine in the car as well. Moroso and Milodon now offer new LS1 oil pans that are said to fit without subframe mods. You can simply buy the correct engine mounts and trans crossmember from BRP and a pan from Moroso (Part No. 20140) or Milodon (Part No. 30915) to physically bolt the LS engine in. However, you'll still have '60s tech steering, suspension parts and geometry, and brakes-possibly all need to be rebuilt.
Now that you know some of the "whys," lets get to the "hows."
Installing A BRP LS1 Conversion Subframe Kit
Philip Brewer provided photos to take you through the process of installing the BRP kit. T.D.
| Approximate Engine Measurements |
| Dimension | Pontiac 400 | LS1 |
| Width | 24.5 in | 20.5 in |
| Height | 28.5 in | 25.3 in |
| Length | 29.5 in | 27.3 in |
| Dressed weight, no fluids | 675 lbs | 425 lbs |

Restoration of the bare subframe...

Restoration of the bare subframe begins with teardown, followed by sand blasting.

The engine crossmember is...

The engine crossmember is cut and aluminumized pipe with a wall thickness of a little more than 11/48-inch is welded in. Then the tubing is split and the top portion is removed to create a trough to allow the steering shaft of the rack-and-pinion system to clear the bottom of the alternator.

The center hole (to the left)...

The center hole (to the left) in the cross-member was used as the reference point to center the steering rack. Then the subframe was cut to install one of the attaching tabs for the steering system.

This access hole in the subframe...

This access hole in the subframe for the lower control arm bolt was welded up halfway to reinforce the area before welding on another attaching tab for the steering rack.

To mount the rack lower in...

To mount the rack lower in the frame, the stock U-shaped center brace between the two crossmembers is cut down, as shown here. Then it is boxed to make it stronger.

The area between the front...

The area between the front and engine crossmembers, where the steering rack will mount, was enlarged so that the owner can remove the rack for service or replacement in the future, without having to completely remove the engine. This is an example of attending to the details and thinking about future maintenance.

These frame brackets are simply...

These frame brackets are simply stock Chevy small-block brackets for the '67-'69 F-body that were sourced from YearOne. Note that the one on the right was mildly modified to provide clearance for the steering shaft

Here is the sway bar relocation...

Here is the sway bar relocation kit mocked up for welding. Note that the subframe was painted with PPG DP90LF Non Sanding Epoxy Primer and GM Recondition Black Paint (#1050104).

All the suspension and steering...

All the suspension and steering components flank the freshly painted subframe. The BRP subframe kit comes with the subframe mods, the steering rack, steering shaft and Borgeson joint, custom T-6 aluminum steering arms, and sway bar relocation kit. Optional items include the QA1 Pro Coils, Global West upper and lower control arms and the larger 1.125-inch sway bar. The subframe and spindle cores were provided by the owner.