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LS2 Intake Manifold Porting - LS2 Stealth Mods

Intake Manifold Flow Testing
The LS2 intake manifold was flow tested at 28 inches of pressure using a Superflow 600 flow bench to document the results of the porting program. A stock LS6 cylinder head was used and initially tested to document the cylinder head's flow capability using only intake port number 6 with a Vmax R&D entry for Test 1. A stock LS2 manifold was installed for Test 2 and the flow was recorded on the number 6 port with all other runners blocked. For Test 3, a ported LS2 manifold was then installed and the flow numbers were recorded as well.

Test Lift 1. Bare Head CFM 2. Stock LS2 CFM 3. Modified LS2 CFM
0.100 62.5 59.6 62.5
0.150 95.0 95.0 98.0
0.200 137.0 134.0 135.0
0.250 168.0 160.9 160.9
0.300 197.3 184.7 186.0
0.350 217.5 201.0 205.0
0.400 235.0 217.5 220.0
0.450 253.0 226.0 230.0
0.500 265.0 233.9 238.0
0.550 256.0* 223.5* 226.0*
0.600 257.7 223.5 226.0
0.650 257.7 223.5 229.0
* Port and Runner stalls at 0.550 valve lift.

LS2 Intake Manifold Porting Ported Throttle Body
Though it certainly flows more air than either the 75mm LS1 or 78mm LS6 throttle bodies, careful porting and polishing, including boring out the main bodies restrictive ridge at the leading edge of the throttle blades as shown on this Shaner Performance throttle body, leads to additional power gains. A cost-effective mod, a typical Shaner Performance throttle body on an LS1 will normally pick up 5-7 horsepower.
LS2 Intake Manifold Porting Baseline
The '06 GTO was baselined on the Dynojet 248 chassis dynamometer at Real Performance Motorsports. The horsepower peak was 348.7 and torque was 353.2. Average hp was 326.5, torque was 334.7 lb-ft and the correction factor was 1.05.
LS2 Intake Manifold Porting Ported Throttle Body
The Shaner S2 throttle body was swapped in place of the stock throttle body in minutes and, after allowing a sufficient cool-down period, the GTO was cranked back up on the chassis dyno. When complete, the throttle body netted a 3 hp peak increase but, more importantly, average horsepower and torque followed throughout the entire rpm range. Peak horsepower was 351.7 (+3), torque 353 lb-ft and the averages were 328.9 hp (+2.4) and 337.2 lb-ft (+2.5). The correction factor was 1.06.
LS2 Intake Manifold Porting Fuel Rails
After cool down, Real Performance Motorsports technician Matt Garzonie made quick work of removing the manifold from the car and transferring the GTO's fuel rails, intake manifold gaskets and stock throttle body over to the ported Vmax Motorsports entry. In less than 30 minutes, the manifold was back on the Goat and ready to be tested again.

LS2 Intake Manifold Porting Ported Manifold
When the rollers stopped spinning, the results of the Vmax-ported LS2 manifold showed that the manifold porting raised peak horsepower by 9, with a similar torque increase of 7 lb-ft. Very similar gains in the average horsepower and torque indicate that the power gains aren't just limited to a narrow rpm range but are up and down the power band. The results: peak hp 357.5 (+8.8 hp), peak torque 360.3 (+7.1 lb-ft), average hp 334.8 (+8.3), average torque 343.2 (+8.5 lb-ft). The correction factor was 1.06.
LS2 Intake Manifold Porting Ported Manifold And Throttle Body
While the engine was allowed to cool, RPM swapped over the ported S2 throttle body and configured the Dynojet 249 chassis dyno for another pull. Once complete, it was determined that at the peaks, the throttle body nudged up to 357.8, or a 0.3 horsepower gain over the stock throttle body with 2.7 lb-ft of torque gain. Unfortunately, for some reason the average horsepower and torque dropped by 1.9 and 2.0, respectively. Other than a very minor increase in coolant and air intake temperatures, the dyno conditions were almost identical. The correction factor was 1.06.
LS2 Intake Manifold Porting Comparison
A comparison of the baseline and ported LS2 intake/ported throttle body show that horsepower is greater all across the RPM spectrum. Although not shown, torque gains are almost identical.
Real Performance Motorsports VMax Motorsports
3838 Meridian Pl
Land O' Lakes
FL  34639

www.vmaxmotorsports.com
S2 Performance
111 Circle Dr
Arlington
TX  76010

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Pontiac Solstice Get updated on all your car buying needs from safety features, to specs, to crash test ratings and options. Get all the information you need if you are interested in buying a new car like the Pontiac Solstice. The L4 standard engine in the Solstice gives you 173 horsepower with an estimated 22 mpg. It has a comparable trade in value which should come in handy when you go to shop for your next car. The Pontiac Torrent and the Pontiac G6 are other vehicles that might interest you.

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