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Small Block LS Engine Dyno Testing Part II - Big Power, Small Budget

Small Block Ls Engine Dyno Testing Pt Ii Front View
TSP utilizes a PowerBond Race... 
   
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Small Block Ls Engine Dyno Testing Pt Ii Front View
TSP utilizes a PowerBond Race Series SFI-approved 10 percent underdrive balancer pulley (PN 25-PBU1480-SS10; retail $199.99). The balancer is put over the crankshaft hub and pressed on with an LS-specific tool. Once the balancer is fully seated, a new GM crankshaft bolt is torqued to 37 ft-lb, followed by an additional 140 degrees of rotation with a torque-angle gauge.
Cam
BrandComp Cams hydraulic roller
Duration at 0.050251/259-deg
Lift0.660/0.663-in
Centerline108-deg
Lobe Separation Angle111-deg
Installed Position108-deg
LiftersGM LS7 roller
ValvespringsPrecision Race Components, dual
Seat Pressure140-lbs
Open Pressure405-lbs
Timing ChainGM LS2 single-roller

Induction
Intake ManifoldGM L76
Throttle BodyP.T.M. 92mm
Fuel RailsGM L76
Fuel InjectorsGM factory Delphi 39 lb-hr
MAFTSP 100mm

Small Block Ls Engine Dyno Testing Pt Ii Front View
Next is mounting the engine... 
   
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Small Block Ls Engine Dyno Testing Pt Ii Front View
Next is mounting the engine onto DTS' engine dyno cradle, and installing a new flywheel and the DTS engine adapter plate. Then it's off to the dyno cell.
Ignition
Engine ControllerGM LS1
Tuning SoftwareHP Tuners VCM Suite
CoilGM LS1 coil-on-plug
WiresMSD 8.5mm Superconductor Plugs NGK TR-6
Total Timing28-deg

Exhaust
HeadersKooks 1.875-in to 2-in stepped
Collectors3-in

Gaskets
BrandGM, MLS

Small Block Ls Engine Dyno Testing Pt Ii Front View
A Meziere LS-Series electric... 
   
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Small Block Ls Engine Dyno Testing Pt Ii Front View
A Meziere LS-Series electric water pump (PN MEZWP; retail $629.99) optioned in black is chosen for the dyno. In addition to its 35-gallons-per-minute free-flow rate, the pump will free up some parasitic drag. According to Joseph Potak of TSP, "It's usually good for a minimum of 10 hp on the dyno or street." The electric pump comes with new gaskets and mounting bolts, and a free-floating idler pulley, so the OE belts will work properly. The bolts are torqued in a first pass to 11 ft-lb, followed by a final pass to 22 ft-lb. Next, a thermostat housing is installed.
Small Block Ls Engine Dyno Testing Pt Ii Front View
TSP brought a set of dyno... 
   
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Small Block Ls Engine Dyno Testing Pt Ii Front View
TSP brought a set of dyno facility-specific Kooks headers with 1.875 to 2-inch stepped primaries and a 3-inch collector. To clear the dyno, both the primary and collector length were increased to 35 and 8 inches, respectively. Kooks currently has 1.75- and 1.875-inch offerings available for the GTO, G8, and Firebird, and a 1.875x2-inch stepped header for the Firebird with a 3.5-inch collector for racing applications.
Small Block Ls Engine Dyno Testing Pt Ii Front View
After bolting on the headers... 
   
  read full caption
Small Block Ls Engine Dyno Testing Pt Ii Front View
After bolting on the headers with new GM exhaust manifold gaskets and stock exhaust bolts, a stock set of LS1 coil packs is mounted on the rocker covers. Spark duties fall to NGK TR6 spark plugs and MSD 8.5mm Superconductor wires. A dipstick tube was then installed.

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Small Block Ls Engine Dyno Testing Pt Ii Front View Small Block Ls Engine Dyno Testing Pt Ii Front View
Small Block Ls Engine Dyno Testing Pt Ii Front View Small Block Ls Engine Dyno Testing Pt Ii Front View

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