Whether it be a late-model GTO or an early-model Firebird, I don't know of any hobbyist who doesn't want his or her Pontiac running at its best. While significant power increases may require the addition of such components as a long-stroke aftermarket crankshaft, high-flow cylinder heads, and/or a high-rise intake manifold, many times additional performance can be extracted from an existing combination by simply improving its current state of tune.
The carburetor and distributor found on a typical Pontiac V-8 are responsible for feeding the engine a combustible cocktail of fuel and air, and igniting the compressed mixture. Too much or too little fuel and/or inopportune spark timing can result in significant performance degradation. While small changes followed by a thorough road test can sometimes get one close, oftentimes the minute changes required to attain maximum performance must be measured on a dragstrip or dynamometer.
In '72, the Trans Am's standard...
In '72, the Trans Am's standard 455 H.O. mill carried a net rating of 300 hp at 4,000 rpm and 415 lb-ft at 3,200 rpm from the factory. The new net rating system more closely represented actual engine output when installed into a vehicle. Our Trans Am's engine is mildly modified, and its actual output was measured using the Mustang Dyno MD-1750 chassis dynamometer at C&S Dyno Shop in Omaha, Nebraska.
Over the years, we've painstakingly tuned our street-driven '72 Trans Am for maximum seat-of-the-pants performance. While it certainly performs up to our expectations, we suspected that a few more ponies were hidden within-and a controlled testing session was the only way to find them. Since dragstrip testing wasn't a practical choice for us at this time, we opted for a complete chassis-dyno tuning session, which would provide the same result in a fraction of the time. Follow along as our Firebird hits the rollers and is tuned to perform better than ever before.
The Vehicle
Our '72 Trans Am is powered by its original code-YE 455 H.O. engine. Several years ago it was rebuilt to stock specifications by a previous owner. Since then we've made some subtle modifications to improve performance without grossly affecting originality or appearance, including an aftermarket hydraulic flat-tappet camshaft from Nunzi's Automotive in Brooklyn, New York, that features slightly more duration and lift than the original No. 068, reproduction round-port exhaust manifolds with oversized outlets from Ram Air Restoration Enterprises (R.A.R.E.), and a 2.5-inch exhaust system with a reproduction crossflow muffler from Waldron Exhaust.
With continual carburetor and distributor tuning, we arrived at what we felt offered the best part-throttle street manners and full-throttle performance on the street. The Firebird ran and drove extremely well, and while we were confident that we were fairly close to the optimal tune, to date we hadn't ever measured its performance in a controlled testing session, which would tell us just how close we really were.
Shop owner Tom VanVugt loads...
Shop owner Tom VanVugt loads the Firebird's information into the dyno computer. The computer then applies resistance that's equal to vehicle weight on the dyno's roller drum, which represents the load the engine has as it accelerates the car down the road. This feature allows the tuner to provide the ideal amount of fuel and spark a particular engine requires for maximum performance in the real world.
There's no doubt that the dragstrip passes would be great fun, but it's not totally practical since the nearest track is approximately one hour away and the first several passes would be spent establishing a repeatable baseline. In addition to general wear and tear on the drivetrain, we'd likely run out of time before we could find the best settings on a particular day, and that may require one or more subsequent trips. We ultimately decided that a chassis-dyno session was best for us.
The Chassis Dyno
A chassis dynamometer is used to measure the amount of rear-wheel horsepower (RWHP) and torque (RWTQ) that a vehicle transfers to the road surface. Output is measured by placing the vehicle's drive wheels on a roller drum, and it's calculated using several factors, such as vehicle speed and the drum's acceleration rate.
Tom VanVugt of C&S Dyno Shop in Omaha, Nebraska, has been using his company's Mustang Dynamometer MD-1750 chassis dynamometer to tune various cars in and around the Omaha area for the past four years. In his opinion, his inertia-based Mustang Dyno unit is among the most accurate on the market. While the roller drum of some is a simple fixed weight, the Mustang Dyno unit incorporates a 2,500-pound roller drum that uses a power-absorption feature (eddy current brake) to apply a variable amount of resistance on the roller drum that equals the vehicle weight.
The Firebird's rear tires...
The Firebird's rear tires were positioned on the roller drum, and it was securely strapped down to prevent any risk of it jumping off the roller. VanVugt begins the pulls at 2,500 rpm and ends when engine speed reaches 5,300. The dyno told us that the peak horsepower of this particular 455 occurred at less than 5,000 rpm, so there isn't any reason to rev it higher.
"When tuning a vehicle using only a fixed-weight roller drum, the engine is tuned to best accelerate the mass of that particular drum, and not the actual mass of the vehicle" adds Tom. "The MD-1750 allows us to replicate vehicle actual mass and wind resistance. By applying that as resistance on the roller drum, we can tune any engine to perform best under the load it sees accelerating the vehicle down the road. It usually results in a lower amount of rear wheel horsepower and torque when compared to other dynos, but I feel it's a much more realistic representation of actual engine output."
Dyno Day
Confident in VanVugt's ability to tune our Firebird for the best practical results, we scheduled our appointment at C&S Dyno Shop and began preparing our Firebird for the session using many of the chassis-dyno tips found in "Let The Good Times Roll" (Dec. '10). When our day arrived, VanVugt positioned the Trans Am's rear tires over the MD-1750's roller drum, securely strapped it into place, and clamped an air/fuel (A/F) probe onto an exhaust pipe to record mixture consistency.
The air/fuel (A/F) ratio is...
The air/fuel (A/F) ratio is recorded during every pull. It is an invaluable tool that can determine if the carburetor is too rich or too lean at any time during a pull.
VanVugt typed information about the Trans Am and its specifications into his computer. He started the engine to verify both it and his dyno were functioning properly. Once we verified that the 455 H.O. mill was at its normal operating temperature, he made and recorded the first full-throttle pull. The engine sounded smooth and responsive as it accelerated the roller drum without issue. The result was 250.3 rwhp at 4,600 rpm and 315.2 rwtq at 3,800 rpm-we were relatively pleased considering the car is mostly stock.
Reviewing the pull, we learned that the Quadrajet's 0.040-inch AX secondary metering rods were providing more fuel than our 455 H.O. needed, causing a slightly rich condition. The next several pulls were spent swapping metering jets and rods, which brought the A/F ratio closer to 13:1, which VanVugt says should yield best performance. The 455 H.O responded with a slight power increase. With the A/F ratio in the ideal range, he made timing adjustments on the next few pulls. Once peak power was achieved, the chassis dyno session was complete.
Analyzing The Results
In less than two hours and after a dozen full-throttle pulls, our Trans Am was running as well as it possibly could. From our baseline pull, we were able to increase engine output by 14 rwhp and 15 rwtq to a respective total of 264 rwhp and 330 lb-ft, with minor adjustments. Though others could see much larger gains depending upon the initial state of tune, these results told us that our extensive tuning efforts proved fruitful as the Firebird's fuel and spark curves were relatively close to the optimal settings for maximum performance-and now they are ideal.
We brought with us a small...
We brought with us a small assortment of secondary metering rods to determine just how much total fuel the lightly-modified 455 H.O. wanted. Included were 0.035-inch DU, 0.040-inch AX, 0.044-inch DA, 0.0527-inch CV, and 0.0567-inch CK rods.
Based on his experience comparing engine output recorded using an engine dynamometer to pulls recorded using his MD-1750 chassis dyno, VanVugt says he routinely sees a drivetrain loss between 25 to 30 percent on vehicles equipped with a Turbo-400 transmission and a typical GM rear axle. Using an average of 27.5 percent to calculate approximate output at the crankshaft, we determined that our Trans Am's mildly-modified 455 H.O. is producing around 335 hp and 420 lb-ft at the crankshaft, which is on par with the factory's original net rating.
Conclusion
On the road, our Trans Am feels more responsive at part-throttle while full-throttle performance feels even stronger than before. With the engine running at its peak potential, we expect long-range fuel economy testing to show a detectible increase as well.
Even if your particular Pontiac makes more or less rear-wheel horsepower and torque than our example, there's a good chance performance can improve some. So if having your Pontiac running its best is important to you, a chassis-dyno session is wise investment toward its future!

We changed the Quadrajet's...

We changed the Quadrajet's secondary metering rods several times during the chassis dyno session. Our seat-of-the-pants tuning indicated that 0.040-inch AX secondary metering rods performed as well as any other on the street, and the effects of leaning it out weren't detectible. We felt slightly richer was safer than too lean, so we used the AX rods for several years. The chassis dyno told the tale. After just one full-throttle pull, we learned that the AX rods were a bit too rich. The 455 H.O. showed an increase of 10 rwhp with leaner secondary metering rods.

With No. 74 primary main jets...

With No. 74 primary main jets and No. 43B primary metering rods, VanVugt determined that our Firebird's Quadrajet was providing plenty of fuel on the primary circuit. He felt that leaning it slightly could improve fuel economy without affecting part-throttle power production. So the top was removed...

...and the No. 74 main jets...

...and the No. 74 main jets (left) gave way to No. 72 units (right). The 43B primary rod remained. The 455 H.O. seemed more responsive at part throttle with the leaner primary circuit. This allowed us to run a slightly richer secondary rod, keeping maximum output the same.

Technician T.J. Mrsny tracked...

Technician T.J. Mrsny tracked total spark advance throughout the entire pull using a dial-back timing light. Initial timing was set at 12-degrees BTDC, and a total of 36-degrees was reached by 3,200 rpm. He confirmed that it remained consistent and didn't over-advance at high speed.

The distributor was adjusted...

The distributor was adjusted in increments of 2 degrees to determine if the 455 H.O. wanted any additional timing. Peak performance of 264 rwhp and 330 rwtq occurred with 38 degrees of total timing. Average horsepower and torque from 2,500 to 5,300 rpm was 213 rwhp and 291 lb-ft of torque for the baseline, versus 225 rwhp and 307 lb-ft for the best pull after tuning.
| Top Six Chassis-Dyno Pulls |
| Pull |
Pri. Jet/Rod |
Sec. Rod |
Timing |
Peak RWHP |
Peak RWTQ |
Comments |
| 1 |
74/43 |
AX 0.040 |
36 |
250@4,600 |
315@3,800 |
Baseline, very rich |
| 4 |
74/43 |
CV 0.0527 |
36 |
257@4,900 |
322@3,700 |
Slightly rich |
| 5 |
74/43 |
CK 0.0567 |
36 |
259@4,900 |
327@3,800 |
Ideal A/F |
| 8 |
72/43 |
CV 0.0527 |
36 |
260@4,700 |
327@3,800 |
Leaned primary, richened secondary- ideal A/F |
| 9 |
72/43 |
CV 0.0527 |
38 |
264@5,000 |
330@3,800 |
Timing adjusted |
| 12 |
72/43 |
CV 0.0527 |
38 |
262@4,800 |
331@3,800 |
With Shaker assembly installed |
| VEHICLE SPECS |
| Year/Model: |
'72 Firebird Trans Am |
| Weight With Driver: |
Approx 3,850 lbs |
| Fuel: |
91-octane Premium |
| Engine: |
'72 code-YE 455 H.O. |
| Cubic Inches Before/After: |
455/462 |
| Engine Built By: |
Daly's Machine Shop |
| Induction System |
| Air Cleaner: |
Original dual-snorkel with functional Shaker |
| Carburetor: |
No. 7041270 '71 455 H.O. |
| Primary Jets/Rods: |
No. 74/43B |
| Secondary Rods: |
AX 0.040-in |
| Intake Manifold: |
No. 488945 cast-aluminum |
| Fuel System |
| Pump: |
AC Delco stock replacement |
| Heads |
| Casting: |
1972 No. 7F6 455 H.O. Round-port |
| Head Porting: |
None |
| Flow Numbers: |
Approx 225/155 cfm |
| Bottom End |
| Pistons: |
TRW forged-aluminum No. L2359F |
| Rings: |
Sealed Power replacement |
| Rods: |
Original cast-iron |
| Compression Ratio: |
Approximately 8.5:1 |
| Crankshaft: |
Original 4.21-in stroke |
| Rotating Assembly Balanced: |
Yes |
| Camshaft |
| Brand: |
Nunzi's Automotive No. 2041NHL hydraulic flat-tappet |
| Duration at 0.050: |
222/232-deg |
| Duration Advertised: |
288/302-deg |
| Lift with Specified Rocker Arms: |
0.480/0.500-in |
| Lobe Separation Angle: |
113-deg |
| Intake Centerline: |
109-deg |
| Rocker Arms: |
Crower cast-alloy roller, 1.6:1 ratio |
| Ignition |
| Distributor: |
Original No. 1112126 points-type |
| Points: |
Mallory No. 102X |
| Coil: |
Stock AC Delco |
| Wires: |
Reproduction AC Delco 7mm |
| Spark Plugs: |
AC Delco No. R45TS |
| Total Timing: |
36-deg |
| RPM Total Timing Is Reached: |
3,200 |
| Exhaust |
| Manifolds: |
Ram Air Restoration Reproduction RA-type with 2.45-in collectors |
| Exhaust Pipes: |
2.5-in head pipes, 2.25-in tailpipes |
| Muffler: . |
Reproduction Firebird Crossflow from Waldron Exhaust |
| Crossover: |
None |
| Drivetrain |
| Transmission: |
Turbo 400 |
| Converter: |
Stock-replacement, approx 1,800 stall |
| Rear Axle: |
Original 8.5-in GM 10-bolt |
| Rear Gear Ratio: |
3.42:1 |